Designing a Modular Muzzle System for Infinite Product Solutions
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Client

INF

Year

(2025)

Deliverables

Modular Muzzle Attachments Collection

Sector

Firearms

We were tasked with developing a modular collection of muzzle attachments that cater to a diverse range of firearm enthusiasts. The goal was to create a system that allows users to customize their firearms for various applications, including recoil reduction, sound redirection, flash management, and aesthetic enhancement.

Design Goals

  1. Modularity: Develop a system where components can be easily interchanged to suit different needs.
  2. Compatibility: Ensure the attachments are compatible with a wide range of firearms and calibers.
  3. Performance: Enhance firearm performance in terms of recoil management, sound direction, and flash suppression.
  4. Aesthetics: Design visually appealing components that also serve functional purposes.

Research & Discovery

Collaborating with firearm experts, engineers, and end-users, we identified key areas where modularity and performance enhancements were most desired. Insights included:

  • The need for quick-detach (QD) systems for rapid configuration changes.
  • Demand for sound redirect sleeves to improve shooter comfort.
  • Importance of thread adapters to increase compatibility across firearm models.

Product Design Approach

Quick-Detach Muzzle Brakes

We developed the attachments, featuring:

  • Reinforced Mounting Flange: For secure attachment.
  • Slanted Top Holes: To prevent upward flash and maintain a clear line of sight.
  • External Threads: Allowing attachment of sound redirect sleeves and other accessories.

Sound Redirect Sleeves

Designed to channel sound forward, improving shooter comfort:

  • Various Lengths: From 2.25 inches to 12 inches to suit different needs.
  • Material Options: Including titanium for lightweight durability.

Thread Adapters

To maximize compatibility:

  • 13/16-16 to 3/4 NPT Adapters: Allowing users to mount accessories with different thread patterns.
  • Slip-On Adapters: For firearms without threaded barrels.

Reflection

This project underscored the importance of user-centric design in the firearms industry. By focusing on modularity and performance, we provided users with a versatile system that enhances both functionality and user experience.