slice creative

Client

zotec

Year

(2025)

Deliverables

Product design, 3D Rendering & Animation

Sector

electrical engineering

We were tasked with developing custom enclosures for printed circuit boards (PCBs) tailored to various client specifications. Zotec, based in Denekamp, Netherlands, specializes in electrical equipment manufacturing, offering services from concept to production. Our goal was to create enclosures optimized for efficient, cost effective manufacturing.

Design Goals

Precision Fit: Ensure enclosures accommodate PCBs with exact dimensions, including allowances for connectors and other components.
Thermal Management: Incorporate features to dissipate heat effectively, maintaining optimal operating temperatures.
Durability: Use materials and construction methods that withstand environmental stresses, including moisture, dust, and mechanical impact.
Ease of Assembly: Design enclosures that simplify the assembly process, reducing time and potential for errors.

Product Design Approach

Material and Manufacturing Choices

We selected materials based on the specific requirements of each project:

Aluminum: Used for enclosures requiring superior heat dissipation and structural strength.
ABS Plastic: Chosen for its versatility, ease of molding, and cost-effectiveness in large production runs.

Manufacturing methods were matched accordingly:

CNC Machining: Provided high precision for complex designs and lower volume production.
Injection Molding: Ideal for high-volume production with consistent quality.
3D Printing: Utilized for rapid prototyping and testing of design concepts.

Assembly and Maintenance

Designs emphasized:

Modular Components: Allowing for easy assembly and disassembly.
Standardized Fasteners: Simplifying the assembly process and reducing the need for specialized tools.

Outcome & Impact

The custom PCB enclosures developed for Zotec's clients achieved:

Enhanced Protection: Safeguarding electronic components from environmental and mechanical stresses.
Improved Thermal Performance: Maintaining optimal operating temperatures for reliable performance.
Streamlined Assembly: Reducing production time and costs.
Client Satisfaction: Delivering products that met or exceeded client expectations in both function and form.

Key Tools & Skills Used

CAD Software: For precise 3D modeling and simulation.
Thermal Analysis Tools: To assess and optimize heat dissipation features.
Prototyping Equipment: Including 3D printers and CNC machines for rapid iteration.
Cross-Functional Collaboration: Working closely with engineering, manufacturing, and client teams to align design with technical and business requirements.

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